Eng. RamiKhalil
Summary:
A results-driven and objective-focused mechanical design engineer with extensive international experience, currently serving as an Engineering Director and subject matter expert (SME). Specializes in oil & gas downhole tools, complex mechanical systems and automation, additive and subtractive manufacturing, deep hole drilling technologies, CNC machining, and robotics. Possesses robust theoretical and practical knowledge that supports effective leadership and project management across diverse mechanical systems and mechanisms, contributing to a well-rounded skill set as a professional engineering leader.
Key responsibilities include overseeing engineering and production processes to deliver high-reliability solutions for oil & gas applications and machinery. Ensures compliance with industry standards, including API, DS-1, ASME ISO, etc., to address extreme conditions such as shock, vibration, and temperature.
Expert in managing the complete project lifecycle, from identifying technological advancements and conducting market research to conceptual design, prototype development, assembly, testing, and evaluation. Skilled in leading cross-functional teams, setting strategic engineering goals, and sourcing complex systems that meet stringent requirements for harsh environments.
Key responsibilities include overseeing engineering and production processes to deliver high-reliability solutions for oil & gas applications and machinery. Ensures compliance with industry standards, including API, DS-1, ASME ISO, etc., to address extreme conditions such as shock, vibration, and temperature.
Expert in managing the complete project lifecycle, from identifying technological advancements and conducting market research to conceptual design, prototype development, assembly, testing, and evaluation. Skilled in leading cross-functional teams, setting strategic engineering goals, and sourcing complex systems that meet stringent requirements for harsh environments.
Specializations:
- Oil & Gas Downhole Tools & Technologies – Well Drilling, Casing, Completion Technologies.
- Mechanical Design & Engineering – Complex Systems, High-Reliability Solutions, Mechanical Systems Development.
- Robotics & Automation – Industrial Automation and Robots, Motion Control, Mechatronics.
- Additive & Subtractive Manufacturing – Metal 3D Printing, Rapid Prototyping.
- CNC Machine Design – Multi-Axis Machine, Programming.
- Finite Element Analysis (FEA) – Structural, Thermal, and Fatigue Analysis for Mechanical Components.
- Computational Fluid Dynamics (CFD) – Flow, Thermal Simulations, and High-Pressure System Analysis.
- Kinematics & Dynamics – Static, Kinematic, and Dynamic Analysis, Mechanism Design, Vibration Analysis.
- CAD/CAM Engineering Softwares – SolidWorks, Inventor, Fusion 360, SurfCAM, PowerMill, HyperMill.
- Product Design & Development – Conceptualization, Prototyping, Testing, Mechanical System Optimization.
- Pneumatic & Hydraulic Systems – Design, Control, Optimization, and High-Pressure Applications.
- Manufacturing Processes – Machining, Casting, Forging, Welding, and Metal Fabrication.
- Intellectual Property & Patents – Innovation Protection, Patent Filing, and Technology Commercialization.
- Lean Manufacturing & Process Optimization – API, DS-1, ASME, ISO Compliance, Six Sigma, Continuous Improvement.
- Project & Engineering Management – Multi-Project Leadership, R&D Strategy, Concept to Delivery Execution.
- Quality Control & Reliability Engineering – Failure Analysis, Standards Compliance, Reliability-Centered Maintenance (RCM).
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Services:
Our services include the study and design of customized projects involving the mechanical systems of computer numerical control (CNC) machines. This may entail designing water cutting systems (water jets), laser cutting and engraving systems, additive manufacturing, and 3D printing systems.
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We offer the study and design of custom projects related to the mechanical systems of industrial robots, which have either open-chain kinematics (series industrial robots) or closed-chain kinematics (parallel industrial robots).
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In addition to our custom project services, we provide mechanical design services to our clients and final-year engineering students, such as 3D mechanical modeling, product design, and drafting. Furthermore, we support engineering students with their graduation projects and scientific research.
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New!:
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The "Torbot" mobile robot, with its simple four-wheeled design, has a wide range of potential applications. These may include use in dangerous environments, such as in space science or other hazardous fields. Additionally, it may be utilized for military purposes, such as for reconnaissance or other specialized operations.
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Projects:
Publications:
New!:
Robotics: Mechanics, Mathematical Analysis and Control
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About The Book:
This book provides a mathematical introduction to the mechanics and control of robots that can be modeled as kinematic chains. Topics covered include the concept of a robot’s configuration space and degrees of freedom, static grasp analysis, the description of rigid body motions, kinematics of open and closed chain robots, dynamics of open chain robots, and the basics of robot control. The emphasis is not on the latest research trends and technological innovations in robotics, but on learning the fundamental concepts and core principles that underlie robotics as a scientific discipline. The intent is to help the reader acquire a unified set of analytic tools for the modeling and control of robots, together with a reliable physical intuition that recognizes the unique and interdisciplinary nature of robotics. ISBN-13: 978-620-2-35681-7. ISBN-10: 6202356812. EAN: 9786202356817. |
Book Cover
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Courses:
Ongoing Course:
Comprehension of Additive Manufacturing - Rapid Prototyping, Rapid Tooling, and Rapid Manufacturing:
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The course will include the following aspects:
1- Basics, definitions, and application levels. 2- Layer manufacturing processes. 3- Application of additive manufacturing. 4- Additive manufacturing strategies. 5- Materials, design, and quality aspects for additive manufacturing. The course will consist of a large number of short-period videos. Although these videos will be short, they will be full of ideas and information, and will be supported by illustrative photos, tables, and figures to clarify the concepts properly. |
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Lectures:
New!
Machine Design – Topology Optimization: practical example using “Shape Generator” new tool in Autodesk Inventor Professional 2017:
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Eng. Rami Khalil
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